PVD Coating System for Molds & Dies
Innovative coating processes for high performance molds and dies applications
We design coatings for your mold or die applications and transfer the complete process know-how
PD2i Duplex Coating
Plasma Nitriding + Hard PVD Coating
High-Performance Coatings for Forming and Molding
PD2i has engineered an optimum solution for every application. Deep drawing, trimming, punching, blanking, cold forming, hot stamping, hot forging, powder pressing, nonferrous metal forming and Aluminum die casting all require different surface properties to perform properly.
Arc Coating Portfolio for Forming Tools
Hybrid Coating Portfolio for Forming Tools
Arc Coating Portfolio for Plastic Molding
Hybrid Coating Portfolio for Plastic Molding
Designing a successful coating requires careful balance of six essential thin film properties:
High Hardness
For wear resistance
Hot Hardness
For hot applications
High Toughness
For high strength metal forming
Low Friction Coefficient
To reduce adhesive wear and micro welding
Heat Resistance
For thermal stability and thermal fatigue
Oxidation Resistance
For hot forging, hot stamping and Aluminum die casting
Specialized Properties for Plastic Injection Molding
For mold cavities, cores, and injector runner systems, additional properties are required
- Corrosion Resistance
- Scratch Resistance
- Improve Mold Filling and Mold Release
Additional considerations depend on your specific substrate and application conditions
- • Substrate Material – Tool Steel, Carbide, Non Ferous, Surface Cleanliness, etc.
- • Heat Treatment – Critical Quench and Temper conditions.
- • Workpiece Temperature – Cold forming, hot forming, die casting, forging, etc.
- • Tool Failure – Abrasive wear, chemical wear, chipping, heat checking, edge wear, oxidation, welding, etc
The PD2i coating portfolio offers the optimum balance of properties for each application.
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